Mix-Bed Systems
Mix-Bed Systems (Mixed Resin Pure Water Unit)
Elztec Water high-efficiency Mix-Bed systems remove all dissolved ions in water by homogeneously mixing cationic and anionic resins in a single tank. It provides flawless solutions for your sensitive industrial processes by enabling you to obtain ultra-pure and deionized water with conductivity close to zero (below 0.1 µS/cm).
Mix-Bed Systems Product Description
High-performance Mix-Bed systems (mixed-bed deionization units) produced for industrial needs operate on the principle of passing all cations and anions dissolved in water through a mixed resin bed, replacing them with hydrogen (H+) and hydroxide (OH-) ions. Designed under the guarantee of Elztec Water, these devices are generally placed at the outlet of Reverse Osmosis (RO) units to completely eliminate the mineral and ion load in water, achieving maximum conductivity quality.
Known for their practical design, mixed-bed pure water units offer uninterrupted operation in processes requiring high-purity water. When the resin bed reaches saturation, it can be regenerated via automated control systems, or the process is quickly and economically continued with bulk resin replacement. In this way, the targeted ultra-pure water quality in your enterprises is constantly kept under guarantee.
Especially preferred in critical sectors such as the pharmaceutical industry, cosmetics manufacturing, electronics industry, sensitive laboratories, power plants, and glass industry, Mix-Bed systems retain micro-level ions that standard treatment devices cannot reach. By bringing the conductivity value close to zero, it prevents staining, scaling, and reaction disruptions during production.
Engineered with Elztec Water expertise, this specialized treatment technology is custom-manufactured in dimensions suited to your enterprise's water flow rate and target conductivity value. With its stainless steel or corrosion-resistant FRP tank structure, it ensures trouble-free operational performance for many years.
In Which Sectors and Why Are Mix-Bed Systems Used?
Preferred especially in pharmaceutical, cosmetic, biomedical, electronic circuit board manufacturing, power plants, and specialized coating facilities, Mix-Bed systems reduce water conductivity to near-zero levels, fully protecting product quality and precise manufacturing standards.
How Do Mixed-Resin Units Reduce Water Conductivity to Zero?
Strong cationic and anionic resins located within the same tank absorb all positively and negatively charged ions in the water, releasing H+ and OH- in their place. These combined ions form pure water, ensuring ultra-pure water below 0.1 µS/cm at the outlet line.
How Often Should Resin Replacement Be Performed in Mix-Bed Systems?
The lifespan of resins inside Mix-Bed systems integrated into your process directly depends on the conductivity of the incoming water and daily water consumption volume. When an online conductivity meter reaches the threshold value, the resin must be replaced or subjected to chemical regeneration.
Is It Mandatory to Use Reverse Osmosis Prior to the Deionization Unit?
Yes, it is extremely important for economical operation. If raw water is fed directly into the mixed-resin tank, the resins saturate very quickly. Pure water solutions used as polishing units after Reverse Osmosis (RO) significantly increase resin lifespan, lowering consumable expenses.
Technical Specifications and Capacity Table
| MODEL | CAPACITY (Liters/Hour) | RESIN AMOUNT (Liters) | TANK MATERIAL | OUTLET CONDUCTIVITY | CONNECTION DIAMETER |
|---|---|---|---|---|---|
| MB-1035 | 250 - 500 | 25 | FRP / Fiberglass | < 0.1 µS/cm | 3/4" |
| MB-1054 | 500 - 1000 | 45 | FRP / Fiberglass | < 0.1 µS/cm | 3/4" |
| MB-1354 | 1000 - 2000 | 75 | FRP / Fiberglass | < 0.1 µS/cm | 1" |
| MB-1465 | 2000 - 3500 | 100 | FRP / Fiberglass | < 0.1 µS/cm | 1" |
| MB-1665 | 3500 - 5000 | 125 | FRP / Fiberglass | < 0.1 µS/cm | 1 1/2" |
| MB-2162 | 5000 - 8000 | 200 | FRP / Fiberglass | < 0.1 µS/cm | 1 1/2" |
| MB-2472 | 8000 - 12000 | 300 | FRP / Fiberglass | < 0.1 µS/cm | 2" |
Documents and Downloadable Files
Inquiry and Quotation Form
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